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Old 06-05-2009, 11:52 AM   #1
 
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Battery question

My r/r went out a few weeks back, and found a guy who makes "custom racing" r/r's. I had him make one for me and put it on the bike. All seemed to be going good untill one day I got to work went to move my bike and the battery was low. After I got it home I call him, and he came to my house and we tested the r/r and the stator. It turnde out the output of the regulator was a little low, a few adjustments later and the R/R is performing to spec. I have been riding every day for about a week now, until yesterday. I let the bike sit for 24 hours, and wne to start it today and the battery was too low to start the bike. I just got the new OEM battery in April, is it possable that the R/R problem could have hurt the battery already?
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Old 06-05-2009, 12:26 PM   #2
 
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Re: Battery question

I saw this from your One Dead Bird thread:

Quote:
Originally Posted by RazinKane View Post
I have an update everone may be interested in. I found a guy here in the Dallas area that builds R/R, warrantys them for life. the price is a little high, but he will deliver. He told me to do one more test on my stator at the 3 pin plug to make sure there is no short. If all is goo he is going to bring the R/R to me. Here is a link, and I will update as I find out if this thing is any good. (fingers crossed) Race Ads | For Sale: Regulator Rectifiers for most motorcycles
I'd hope your guy really honors his warranty. Insist on it, anyway. You've already had headaches enough.




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Old 06-05-2009, 12:36 PM   #3
 
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Re: Battery question

I am sure the R/R is working. The voltage to the battery at 2000 rpm is 14 and as I rev it up it will top out at at 14.9
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Old 06-05-2009, 8:34 PM   #4
 
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Re: Battery question

Pennie wise and dollar poor?
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Old 06-05-2009, 8:52 PM   #5
 
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Re: Battery question

If the regulator was letting too much current through you could have overheated and cooked the battery. Is the electrolyte low?
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Old 06-05-2009, 9:01 PM   #6
 
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Re: Battery question

Regulator/recitifier.

The regulator senses off of ground to control voltage level. The recitifier, " rectifies" the voltage from AC into DC.

The rectifier uses diodes to accomplish this feat. It has 2 Sets, one to rectify output, and the other set stops power from back flowing when the system sits idle. (you know....when your not riding), I would suspect that there may be a problem with one of the diodes leaking, and back feeding a small amount of powerto ground.

Due to the size of a motorcycle battery, it would not have to be a very big leak before the bike wouldn't start.


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Old 06-06-2009, 8:13 AM   #7
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Re: Battery question

Quote:
Originally Posted by lois View Post
Regulator/recitifier.

The regulator senses off of ground to control voltage level. The recitifier, " rectifies" the voltage from AC into DC.

The rectifier uses diodes to accomplish this feat. It has 2 Sets, one to rectify output, and the other set stops power from back flowing when the system sits idle. (you know....when your not riding), I would suspect that there may be a problem with one of the diodes leaking, and back feeding a small amount of powerto ground.

Due to the size of a motorcycle battery, it would not have to be a very big leak before the bike wouldn't start.
Lois

If you are confident the R/R is ok, then it must be bad battery or battery drain. If the battery was recent was it fully charged before use?

I would remove the battery fully charge it then remove the charger. Leave for a few hours then check the Voltage, it should read 13 Volts +. If below 12.5 it's more than likely no good.
If the reading is ok put it back on the bike (leads attached) and leave overnight then take another reading if the voltage has dropped significantly you will need to leak test as per manual
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Old 06-06-2009, 8:22 AM   #8
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Re: Battery question

One word, "Odyssey."

The voltage is good but what is the push behind it? Just because the voltage is right doesn't mean the amperage is. I have had alternators that would give you 13.8 to 14.2, which is great but the amperage behind them wouldn't sustain the cigar lighter and headlights.
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Old 06-06-2009, 4:50 PM   #9
 
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Re: Battery question

I am almost sure it is the batt now. I charged fully and went fo a long ride checked the battery voltage when I got home, and it was a little over 13. I let it set over night and the voltage was 12.5. The bike still started right up and I went for about a 20 min ride checked the batt again, and the voltage was 12.9. Looks like Ill be taking back to the dealership.
Here is a link to to the page of the guy who built my R/R
Regulator Rectifiers
The page is still underconstruction, but PM me if you are interested in a contact number.
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Old 06-06-2009, 6:34 PM   #10
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Re: Battery question

Quote:
Originally Posted by RazinKane View Post
I am almost sure it is the batt now. I charged fully and went fo a long ride checked the battery voltage when I got home, and it was a little over 13. I let it set over night and the voltage was 12.5. The bike still started right up and I went for about a 20 min ride checked the batt again, and the voltage was 12.9. Looks like Ill be taking back to the dealership.
Here is a link to to the page of the guy who built my R/R
Regulator Rectifiers
The page is still underconstruction, but PM me if you are interested in a contact number.
Before you condemn the battery you better do a draw test.
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Old 06-06-2009, 7:26 PM   #11
 
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Re: Battery question

Quote:
Originally Posted by Poundstrecher View Post

If you are confident the R/R is ok, then it must be bad battery or battery drain. If the battery was recent was it fully charged before use?

I would remove the battery fully charge it then remove the charger. Leave for a few hours then check the Voltage, it should read 13 Volts +. If below 12.5 it's more than likely no good.
If the reading is ok put it back on the bike (leads attached) and leave overnight then take another reading if the voltage has dropped significantly you will need to leak test as per manual



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Old 06-06-2009, 7:29 PM   #12
 
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Re: Battery question

Quote:
Originally Posted by GhostRider View Post
One word, "Odyssey."

The voltage is good but what is the push behind it? Just because the voltage is right doesn't mean the amperage is. I have had alternators that would give you 13.8 to 14.2, which is great but the amperage behind them wouldn't sustain the cigar lighter and headlights.


And that is why I have saying for three years, seven months, twenty six days , four hours and thirty nine minutes...............a VOLT gauge does not tell the whole story.


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Old 06-06-2009, 8:05 PM   #13
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Re: Battery question

Quote:
Originally Posted by lois View Post
Regulator/recitifier.

The regulator senses off of ground to control voltage level. The recitifier, " rectifies" the voltage from AC into DC.

The rectifier uses diodes to accomplish this feat. It has 2 Sets, one to rectify output, and the other set stops power from back flowing when the system sits idle. (you know....when your not riding), I would suspect that there may be a problem with one of the diodes leaking, and back feeding a small amount of powerto ground.

Due to the size of a motorcycle battery, it would not have to be a very big leak before the bike wouldn't start.


Lois
thats the main point of a diode..... weather it be light emitting or not it only allows energy to flow in one direction
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Old 06-06-2009, 8:17 PM   #14
 
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Re: Battery question

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Originally Posted by DeathWish01 View Post
thats the main point of a diode..... weather it be light emitting or not it only allows energy to flow in one direction

Good, good Mikey........here's a cracker
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Old 06-07-2009, 11:39 PM   #15
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Re: Battery question

Quote:
Originally Posted by lois View Post
Good, good Mikey........here's a cracker
where? you better mail it to me ASAP... im hungry
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Old 06-07-2009, 11:57 PM   #16
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Re: Battery question

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Originally Posted by DeathWish01 View Post
thats the main point of a diode..... weather it be light emitting or not it only allows energy to flow in one direction
BZZZZZZZ, way worng answer. While most diodes do allow flow in only one direction, the Zener diode will allow voltages in both directions.
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Old 06-08-2009, 1:14 AM   #17
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Re: Battery question

Better not eat that cracker yet Mike.
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Old 06-08-2009, 1:31 AM   #18
 
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Re: Battery question

Quote:
Originally Posted by GhostRider View Post
BZZZZZZZ, way worng answer. While most diodes do allow flow in only one direction, the Zener diode will allow voltages in both directions.

DING......fries are done, and you get the boobie prize.



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Old 06-15-2009, 8:16 AM   #19
 
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Re: Battery question

A Zener diode does NOT allow volts to flow in both directions (that BTW is a Diac).
A Zener only allows volts to flow after a certain level is reached. A 12V zener will pass NOTHING until 12+ volts is present.

Example: In the olden days of permanent magnet alternators, especially on Triumphs, voltage regulation was effected by strapping a Zener from the live feed of the battery to earth. These Zeners were set to 'avalance' (conduct) at about 13.5 volts. Any voltage ABOVE 13.5 volts went straight to earth, keeping the battery nicely conditioned. A simple solution.... Except they get mad hot, and in the case of Triumphs, vibrated to death!

If anyone wants a treatise on alternators and regulation, let me know and I'll try and explain the whole complicated story in simple terms.
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Old 06-15-2009, 9:55 PM   #20
 
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Re: Battery question

Quote:
Originally Posted by uis048 View Post
A Zener diode does NOT allow volts to flow in both directions (that BTW is a Diac).
A Zener only allows volts to flow after a certain level is reached. A 12V zener will pass NOTHING until 12+ volts is present.

Example: In the olden days of permanent magnet alternators, especially on Triumphs, voltage regulation was effected by strapping a Zener from the live feed of the battery to earth. These Zeners were set to 'avalance' (conduct) at about 13.5 volts. Any voltage ABOVE 13.5 volts went straight to earth, keeping the battery nicely conditioned. A simple solution.... Except they get mad hot, and in the case of Triumphs, vibrated to death!

If anyone wants a treatise on alternators and regulation, let me know and I'll try and explain the whole complicated story in simple terms.
Yup...you are correct , and I for one know better, and simply fell asleep at the wheel on that one.


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Old 06-15-2009, 10:33 PM   #21
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Re: Battery question

Quote:
Originally Posted by uis048 View Post
A Zener diode does NOT allow volts to flow in both directions (that BTW is a Diac).
A Zener only allows volts to flow after a certain level is reached. A 12V zener will pass NOTHING until 12+ volts is present.

Example: In the olden days of permanent magnet alternators, especially on Triumphs, voltage regulation was effected by strapping a Zener from the live feed of the battery to earth. These Zeners were set to 'avalance' (conduct) at about 13.5 volts. Any voltage ABOVE 13.5 volts went straight to earth, keeping the battery nicely conditioned. A simple solution.... Except they get mad hot, and in the case of Triumphs, vibrated to death!

If anyone wants a treatise on alternators and regulation, let me know and I'll try and explain the whole complicated story in simple terms.
Sure it will and here is an explanation of how.

Zener Diodes
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Old 06-15-2009, 10:48 PM   #22
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Re: Battery question

i call BS on that.... diodes are "one ways" for electrons since the electrons are attracted from one pole to another.... that sounds more like a regulator/rectifier....
in fact i just found it...
n.
A silicon semiconductor device used as a voltage regulator because of its ability to maintain an almost constant voltage with a wide range of currents.
[After Clarence Melvin Zener (1905–1993), American physicist.]

NOW I WANT MY CRACKER DAMMIT.... just cause they call it a diode don't mean it is one....
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Old 06-16-2009, 7:22 AM   #23
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Re: Battery question

Poor old Mike he keeps picking up the cracker and putting it back down

Stuff em Mike just eat the damn CRACKER!
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Old 06-17-2009, 5:28 AM   #24
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Re: Battery question

WIll additional grounding helps to overcome this issue?
Instead of juz relying the bike's original ground,mebbe we can put extra grounding wires on the starter motor,crankcase or wherever there's bolts.Been trying to play with ths idea.
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Old 06-17-2009, 6:39 AM   #25
 
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Re: Battery question

Hi Ghostrider.

Yep, you are a bit righter than I am. I really meant to show that a zener only conducts in the 'reverse' direction once it had reached its zenering voltage. So, up until this voltage, I am right, after this voltage, you are right.... right?

Cheers
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Old 06-17-2009, 7:26 AM   #26
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Re: Battery question

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Originally Posted by greysnail View Post
WIll additional grounding helps to overcome this issue?
Instead of juz relying the bike's original ground,mebbe we can put extra grounding wires on the starter motor,crankcase or wherever there's bolts.Been trying to play with ths idea.
seem to remember an article in a 2 wheels mag where the wrench suggested running a extra ground from the R/R to the neg battery terminal
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Old 06-17-2009, 5:26 PM   #27
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Re: Battery question

At tickover with a fully charged battery I'm reading 15.2 volts across the battery terminals, as I rev up the bike the volts drop to slighty above normal levels. Having alot of car experience I suspect the regulator part of the R/R (I havent had a chance to do the tests yet) ... At this point I'm assuming the R/R and not the stator, have any of you known the stator to cause a similar condition?
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Old 06-18-2009, 3:10 AM   #28
 
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Re: Battery question

If the stator does that it will have a direct short to ground somewhere.
Check this chart for a quick and easy inspection of your stators.
www.motovoltage.com/tech.htm
If the stator passes these two tests, its most definitely the R/R failure mode B. (regulator fails and stops regulating)
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Old 06-18-2009, 4:59 AM   #29
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Re: Battery question

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Originally Posted by CircuitBurner View Post
If the stator does that it will have a direct short to ground somewhere.
Check this chart for a quick and easy inspection of your stators.
www.motovoltage.com/tech.htm
If the stator passes these two tests, its most definitely the R/R failure mode B. (regulator fails and stops regulating)
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Old 06-19-2009, 5:29 PM   #30
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Re: Battery question

Cheers Chaps, stator checked out fine, no shorts and 0.5 ohms resistance across the board .. new R/R fitted and seems to have fixed the issue, although I suspect I might need a new battery soon
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